Our extensive range of custom-fabricated bite splints, guards, and trays is designed to enhance patient comfort, improve treatment outcomes. Explore our comprehensive selection below to find the perfect solution for your patients’ needs.
Flat Plane Splint: Precision and Stability for Optimal Occlusion
Our precision-engineered flat plane splints provide effective treatment for bruxism and TMJ disorders. Each splint is carefully fabricated over the maxillary or mandibular arch with a precisely ground occlusal surface to ensure even contact with the opposing dentition. The flat occlusal plane helps redistribute forces, reduce muscle hyperactivity, and protect dental structures from excessive wear.
Customization Options:
- Clasps for Added Retention: For patients requiring additional stability, we offer the option to incorporate clasps that securely anchor the splint, preventing any unwanted movement during wear.
- Ramps for Guidance: Strategic ramps can be added to guide the patient’s bite, facilitating proper alignment and promoting a more natural occlusal relationship.
- Soft Liner for Additional Comfort: A soft liner can be integrated to provide a more comfortable fit, especially for patients with sensitive gums or those who require extended wear.
With its fabrication and customizable features, the Flat Plane Splint is an excellent choice for addressing a variety of occlusal issues, ensuring both comfort and effectiveness for your patients.

NTI-TSS: Advanced Treatment for Bruxism and TMD
The NTI-TSS (Nociceptive Trigeminal Inhibition – Tension Suppression System) is a highly effective anterior bite stop designed to prevent and treat bruxism, temporomandibular disorders (TMDs), tension-type headaches, and migraine. This custom-fabricated appliance is carefully crafted to fit either the upper or lower arch, with the option to include a soft liner for enhanced comfort. The NTI-TSS works by minimizing the muscle activity involved in clenching and grinding, thereby reducing the stress on the temporomandibular joint and associated muscles.
Key Features:
- Custom Fabrication: Tailored to fit the specific needs of each patient, ensuring optimal comfort and effectiveness.
- Soft Liner Option: Available for patients who require additional cushioning and comfort during wear.
- Versatile Coverage: Typically covering the incisors, but can be extended to include the cuspids or even the full arch, depending on the patient’s requirements.
By utilizing the NTI-TSS, dental professionals can provide their patients with a reliable solution for managing bruxism and TMD, leading to improved oral health and reduced discomfort.

- Pro-Tip: Incorporate a slider on the opposing arch for greater patient comfort & effectiveness.
Gelb (Posterior Bite Plane): Effective Mandibular Repositioning
The Gelb splint (posterior bite plane) provides therapeutic mandibular repositioning for patients with TMJ disorders and airway concerns. This specialized appliance features posterior occlusal pads connected by a substantial lingual bar, with the occlusal acrylic precisely ground flat to ensure even maxillary contact.
Customization Options:
- Clasps for Retention: Clasps can be added to enhance the stability of the splint, ensuring it remains securely in place during wear.
- Precision Grinding: The occlusal surface is expertly ground to provide optimal contact with the opposing arch, promoting even distribution of forces.
The Gelb posterior bite plane is a versatile and effective solution for patients needing mandibular repositioning, offering both comfort and precision in a single appliance.

Anterior Bite Plate: Versatile Solution for Bite Correction
The Anterior Bite Plate is a highly versatile appliance often used to disclude the posterior teeth, correct a deep bite, or add guidance to correct mandibular positioning. This appliance can be fabricated as a fixed or removable device, or it can be incorporated into other appliances to enhance their functionality. The Anterior Bite Plate is an excellent tool for addressing a variety of occlusal issues.
Key Features:
- Disclusion of Posterior Teeth: By preventing posterior contact, this appliance allows for targeted treatment of anterior teeth, facilitating more precise bite correction.
- Correction of Deep Bite: Effective in managing deep bites by guiding the mandible into a more optimal position.
- Guidance for Mandibular Positioning: Provides the necessary guidance to correct mandibular positioning, promoting a more balanced and comfortable bite.
With its versatility and effectiveness, the Anterior Bite Plate is an invaluable tool in the dental professional’s arsenal, offering a reliable solution for a wide range of occlusal issues.

Nightguard (Thermo-formed Overlay): Protection Against Bruxism
The Nightguard, also known as a thermo-formed overlay, is designed to protect patients from the damaging effects of bruxism. This appliance is fabricated as a thermoformed shell that fits snugly over the teeth, providing a barrier between the upper and lower arches. Unlike other splints, the Nightguard does not involve any occlusal treatment, though acrylic can be bonded to the hard overlay materials to add guidance if necessary.
Material Choices:
- Hard Material: Available in thicknesses ranging from 2 mm to 3 mm, providing robust protection against grinding forces.
- Soft Material: Available in thicknesses ranging from 2 mm to 4 mm, offering enhanced comfort for patients with sensitive teeth or gums.
- Hard with Soft Liner: A 2.7 mm option that combines a 0.9 mm soft layer with a 1.8 mm hard layer, providing both protection and comfort.
The Nightguard is an essential appliance for patients suffering from bruxism, offering a simple yet effective solution to protect their teeth and alleviate associated symptoms.

Sports Mouthguard: Custom Protection for Athletes
The Sports Mouthguard is designed to provide custom protection for athletes during physical activities. The basic sports guard is a 3 mm soft nightguard available in a variety of colors, allowing for both functionality and personalization. For more advanced protection, we offer Advanced Custom Laminated Sports Mouth Guards, which are detailed on our dedicated sports guard page.
Key Features:
- Custom Fit: Ensures a snug and comfortable fit, providing optimal protection against impacts.
- Color Options: Available in many colors, allowing athletes to personalize their mouthguard.
- Advanced Options: For enhanced protection, our Advanced Custom Laminated Sports Mouth Guards offer superior durability and performance.
With our Sports Mouthguards, athletes can enjoy the peace of mind that comes with knowing their teeth and oral structures are well-protected during sports and other physical activities.

See Also: Our dedicated sports guard page
Bleaching Trays: Comfortable and Economical Solution for Teeth Whitening
Our Bleaching Trays are crafted from a 1 mm soft material, providing a comfortable and economical solution for teeth whitening. These trays are designed to fit snugly over the teeth, ensuring that the bleaching agent is evenly distributed and effectively reaches all surfaces of the teeth. The soft material enhances patient comfort, making the whitening process more tolerable and enjoyable.
Key Features:
- Soft Material: The 1 mm soft material ensures a comfortable fit, reducing irritation and discomfort during the whitening process.
- Economical: An affordable option for dental professionals looking to offer effective teeth whitening services to their patients.
- Effective Whitening: Ensures that the bleaching agent is evenly applied, resulting in a more uniform and satisfying whitening outcome.
With our Bleaching Trays, dental professionals can provide their patients with a comfortable and effective teeth whitening solution that delivers impressive results.

Invisible (Essix) Retainers: Discreet and Durable Retention
Our Invisible (Essix) retainers are crafted from high-quality, long-lasting clear thermoplastic sheets, providing superior fit, comfort, and aesthetics compared to typical in-office suck-down retainers. We stay current with the latest materials and fabrication techniques to deliver retainers that your patients will love wearing. These retainers are an excellent choice for maintaining the results of orthodontic treatment, ensuring that teeth remain in their desired positions.
Benefits:
- Full-Arch Coverage: Available with optional pontic teeth to provide complete coverage and support.
- Cuspid-to-Cuspid Designs: Allows for posterior settling, ensuring a more natural and stable bite.
- Durable and Discreet: Made from crystal-clear material that is both durable and aesthetically pleasing, making them virtually invisible when worn.
PRO-TIP: Ask us to scan & retain records for reordering without additional impressions & appointments
With their superior fit, comfort, and aesthetics, our Invisible (Essix) retainers are an ideal solution for patients looking to maintain their orthodontic results discreetly and comfortably.

At Fox Valley Orthodontic Laboratory, we are committed to providing dental professionals with the highest quality orthodontic appliances, tailored to meet the unique needs of their patients. Our extensive range of custom-fabricated bite splints, guards, and trays is designed to enhance patient comfort, improve treatment outcomes, and support the precision required in modern dental practice. Trust us to be your partner in delivering exceptional dental care, and experience the difference that our family-run business can make. Contact us today to learn more about our products and how we can support your practice.
